Carbonless paper roll producing a foam wrapped package.

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Creating a Foam-Wrapped Package for Carbonless Paper Rolls


Overview

Carbonless paper rolls are designed to transfer images through a unique chemical reaction when pressure is applied. This type of paper is primarily used for multi-part forms.

Key Features


Carbonless Paper Rolls

- Available in reels and sheets.
- Reel sizes range from 8" to 38", customizable per customer needs.
- Sheet sizes include standard dimensions like 18"x23" and 18"x24", with additional options available.
- Color options: white, pink, green, blue, and yellow.

How It Works

Carbonless paper relies on a chemical coating, which may be on the front (CF), back (CB), or both sides (CFB). When pressure is applied?"whether handwritten or from a machine?"the coating's microcapsules burst, transferring the image from one sheet to the next.

Innovative Packaging Solution


Foam-Wrapped Package

To protect these pressure-sensitive paper rolls, a novel packaging method has been developed. It involves wrapping the roll in both foam and stretch film.

- Process Description: The roll is rotated while foam and film are interleaved and tension-wrapped around its exterior. This protective covering helps prevent damage and makes handling easier.

Prior Challenges

Previously, packaging involved spiral wrapping with limited materials such as kraft paper, requiring manual intervention. This often left the roll's edges exposed, leading to potential damage. The new packaging method addresses these issues, providing edge protection without creating bulk, thus facilitating easier stacking.

Advantages

- Reduces manual labor and wrapping complexity.
- Protects roll edges effectively.
- Cost-efficient with minimal capital investment.
- Improves overall handling and stacking.

By implementing this advanced packaging technique, carbonless paper rolls are better protected and easier to manage, ensuring their integrity and reliability.

You can find the original non-AI version of this article here: Carbonless paper roll producing a foam wrapped package..

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