Use Epoxy Joint Sealer to Stop Concrete Floor Vibration and Damage
Below is a MRR and PLR article in category Business -> subcategory Other.
Stop Concrete Floor Vibration and Damage with Epoxy Joint Sealer
Overview
Concrete floors in heavy industrial settings, such as paper warehouses and steel facilities, often suffer from vibrations and damage. These issues are frequently caused by rolling equipment crossing expansion joints in the concrete. Though essential for accommodating slab shrinkage and temperature changes when the concrete is poured, these joints can become problematic in controlled environments.
Key Issues
Expansion joints, crucial for bridges, highways, and sidewalks due to their flexibility, pose challenges indoors where temperature variation is minimal. Flexible caulks have traditionally been used to manage the joints, but they often lead to costly problems with frequent movement.
The Epoxy Solution
A more effective method is using a 100% solid epoxy combined with color quartz to fill and level these joints. This durable mixture, with a test strength of 22,000 psi, eliminates vibration and prevents wear and structural damage from moving equipment.
Application Process
1. Preparation: Use a masonry blade on a skill saw to clean the expansion joints, removing any flexible caulk.
2. Filling: Sweep color quartz into the joints slightly below the floor's surface, then pour clear or colored 100% epoxy over the quartz until it levels with the floor. Reinspect and top off after 12 hours.
3. Finishing: Excess epoxy should be scraped off between 10 to 12 hours later to ensure a smooth finish. A 4-inch razor scraper with a long handle can help achieve an even filling over the joints.
Additional Tips
For deep holes or eroded floors, the cost can be reduced by mixing color quartz with epoxy until it reaches a peanut butter consistency. This mixture can be troweled into holes or applied by hand to small vertical surfaces.
Leading Manufacturer
Durall Industrial Flooring in Minneapolis, MN, stands out in joint repair. They offer both specialized flooring solutions and over 500 specialty cleaners, ensuring optimal adhesion and durability.
Contact Information
For more details and photo examples of the joint sealing process, visit www.concrete-floor-coatings.com/photos/jointsealer. Contact Harvey Chichester at harvey@concrete-floor-coatings.com or call 1-800-466-8910 or 952-888-1488 (available 24/7).
Conclusion
Using epoxy joint sealer effectively addresses vibration and damage to concrete floors, extending their lifespan and reducing maintenance costs. Embracing this solution can lead to smoother operations in high-traffic industrial environments.
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